Innovative Vault Needed?

Any time constructing a container for a bank, jewelry sales person, sensitive records storage area, or high-value commodity, there are two simple approaches: modular or cast-in-place.

Traditional modular vault container design relies on cast-in-place methods, where ready-mixed concrete is delivered in trucks together with poured into types that have been constructed face to face site.

Modular vaults are built with precast concrete panels, depending upon lightweight, transportable pieces specially designed for protected, vault applications.

By means of over 35 many years experience providing superior security vaults around the globe, the engineering organization has identified 7 specific areas in which modular vaults prove themselves superior to traditional cast-in-place technology.

1 . Time and Job Efficiency

When using old-style cast-in-place methods, extensive forms must be built to accept the concrete pour. This recreation requires significant time frame on-site and makes a big foot-print, interpretation access by various trades to the burial container area of the facility is usually naturally limited.

Concrete Pour into FormsIn our experience, it will take a week to prepare your vault form at site and an additional week or two for the pour to get completed.

In contrast, modular vault panels are created to spec at the manufacturing unit, then shipped and installed on-site. That is done in a a lot more expedient time frame as compared to possible with kind builds, pours, in addition to form removal when hardening. Upon shipment, modular panels usually are welded into place with our crew working hard entirely from inside the vault space, causing no disruption to work with way outside the container.

All this means the vault area is normally open to work by other trades for more times and for a longer period of time than is possible with cast-in-place.

2 . Power of Materials

Much of our engineers have found that will modular panels bank vault room can be formed with a tangible strength well over 10, 000 psi*, which means under compression our panels can endure a load of finished 10, 000 lbs. for every square " of surface area. To get vaults cast by using traditional concrete pours, a psi of 4, 000 kilograms. is considered very strong.

A lot more astounding, our UL rated Class 1 panel is only 3 inches thick, the same as 12 inches associated with cast-in-place concrete!

3. Accuracy of Reinforcements

When a form can be constructed for a concrete pour, reinforcing material must be carefully situated inside the form, which frequently means maneuvering and additionally placing reinforcement straight into 10-foot-high, narrow, dimly lit spaces. The environment per se provides natural options available for error, along with error in container construction means lower security.

In modular vault construction, your panels are ensemble lying flat, giving perfect access and additionally optical review when every layer is usually poured. In contrast to cast-in-place, we guarantee that reinforcement spacing is proper and ideal for every panel.

five. Service Penetrations

Similarly to any storage and workspace, vaults require electricity, heating and cooling, along with security electronics. Those services penetrate this vault walls, giving you a natural security weakness at the point from entry. With cast-in-place vaults, those penetrations are "straight by way of. " Take away the AIR CONDITIONING, for example , and you usually are essentially looking through a hole in the container wall.

Modular vaults allow us to make added security at which service penetrations reside. At International Vault, we've developed aspects that allow us to engineer cancel out service connections. You can not see or cross your hand in the service openings in this modular vaults. This is certainly one more way of which modular vault engineering beats cast-in-place!

5. Ceiling Construction

Capping any vault by having a secure ceiling belongs to the most challenging areas of construction. With standard cast-in-place, the areas must be poured and allowed to harden. Then that ceiling forms is required to be placed and the same time-consuming process will start again.

In modular construction, there are not only one but two big advantages when it comes to fly placement. First, hall panels are shipped simultaneously with wall panels, allowing for the whole assembly process to help you flow smoothly in addition to without interruption. Following, the weight load from modular ceiling panels is around half that will of traditional engineering, while providing nonetheless strength and stability benefits offered by modular wall panels.

6. Flexibility of Construct

With cast-in-place, should the forms go up as well as the concrete pour will begin, any opportunity for modify is almost nonexistent. By means of modular development, you might have up until the solar panels are in production to pay last minute design factors. Even then, something different during panel fabrication, while certainly adding expense, is thin air near the problem associated with tearing apart types and poured rooms at a cast-in-place worksite.

Modular development offers even more flexible choices, as a build choosing panels can be amplified in size at a later date, or simply partially deconstructed along with shrunk in size.

7. A Depreciable Investment

Unlike the long term construction of cast-in-place, modular vaults are believed a depreciable house. After all, a modular vault can be disassembled (from the inside) and rebuilt in a new location and even sold to another online business.

When you consider the cost, flexibility, ease of construction, in addition to superior security effectiveness of modular vaults, the traditional technique of putting together forms and serving concrete seems completely outmoded.